电动葫芦计算机综合控制系统

Integrated control system for electric Gourd

 设计说明 design notes

目　录 Contents

一． 系统简介System Profile

二． 系统构成及流程System Composition and Process

三． 系统操作说明System operating instructions

四． 其他事项Other matters

五． 配置说明Configuration description

一．系统简介System Profile

现场总线集散式（葫芦控制系统）利用高可靠的工业现场总线技术，将分布在不同地点的多个节点联系在一起，最后和一台控制主机连接。控制主机作为中央控制器进行统一的监控和管理，从而形成一个分布式的控制系统。整个系统全部采用模块化结构，大大减少了现场布线的难度，单总线技术，最大程度的减少了电力电缆的用量。大大提高了系统的可靠性。同时，使用工业触摸屏作为人机对话界面，具有操作简单，运行可靠的特点。代表了机械控制最新的技术发展水平。

 Field bus distributed (gourd control system) uses highly reliable industrial fieldbus technology to connect multiple nodes distributed in different locations and finally to a control host.The control host acts as a central controller for unified monitoring and management, thus forming a distributed control system.The whole system adopts modularized structure, which greatly reduces the difficulty of wiring in the field. The single bus technology reduces the power cable consumption to the greatest extent.The reliability of the system is greatly improved.At the same time, industrial touch screen is used as man-machine dialogue interface, which has the characteristics of simple operation and reliable operation.Represents the latest level of technological development of mechanical control.

1.针对本项目，我们提供了能体现当今最新科技技术的全套机械控制系统。 关键的电气元器件如变频器、PLC等选用了国际优质品牌，从而保证了产品的品质。葫芦计算机控制系统主要包括接触器及变频器等。 执行元件层、PLC控制系统层、计算机控制指令层共三个功能环节。整个电气控制系统内的所有部件都是通过电气网络互相连接的；计算机与PLC之间采用工业网络相连；PLC与变频器之间通过现场总线相连。控制台采用计算机控制台和手柄按钮主操作台相结合的控制方式。

For this project, we provide a complete set of mechanical control systems that can reflect the latest technology today.Key electrical components such as frequency converter PLC and other selected international high-quality brand, thus ensuring the quality of the product.The computer control system of gourd mainly includes contactor and frequency converter.Executive component layer PLC control system layer, computer control command layer three functional links.All the components in the whole electrical control system are connected to each other through the electric network, and the computer and the PLC are connected by the industrial network and the converter through the field bus.The console adopts the control mode of the computer console and the handle button main operating platform.

 2．计算机控制台的人机界面，采用了良好直观的操作软件；能够预制和记忆位置、速度等运行参数。显示各设备的运行状态，并具有紧急停机按钮。同时当计算机操作台发生故障时，可以切换到手动控制模式进行手动控制，充分保证了设备运行的安全及可靠。

 The man-machine interface of the computer console adopts good visual operation software and can prefabricate and memorize the operation parameters such as position and speed.Display the running status of each device and have an emergency stop button.At the same time, when the computer operator fails, the manual control mode can be switched to the manual control mode, which fully ensures the safety and reliability of the equipment operation.

3．为了保证运行设备的高定位精度，PLC软件里采用了独特算法,可以彻底弥补设备由于制动时间、设备负载、运行速度、参数变化、所带来的定位误差，实现优异的定位及同步精度。

 In order to ensure the high positioning accuracy of the running equipment, a unique algorithm is adopted in the PLC software, which can make up for the positioning error caused by the braking time, the equipment load, the running speed, the parameter change, and so on.Achieve excellent positioning and synchronization accuracy.

．系统主要产品简介Introduction to the System's Major Products

1． PLC产品（PLC Products） 

本系统采用台达的产品，其模块化结构、易于实现分布式、性价比高、电磁兼容性强、抗震动冲击性能好，在广泛的工业控制领域中，成为一种既经济又切合实际的解决方案。

 This system adopts Delta's product, its modularization structure, easy to realize distributed, high performance-to-price ratio, strong electromagnetic compatibility, good anti-shock performance, in a wide range of industrial control field, become a kind of economic and practical solution.

 主要特性有：1.可选择不同类型的扩展模块 2.可以扩展，多达32个模块 3.模块内集成背板总线 4.网络连接 - 多点接口 (MPI),-  PROFIBUS 或 -工业以太网 5.通过编程器PG访问所有模块 6.无插槽限制。

The main features are: 1.You can select different types of extension modules 2.Extensible, up to 32 modules 3.Module integrated backplane bus 4.Network Connection-Multipoint Interface (MPI)-PROFIBUS or-Industrial Ethernet 5.Access to all modules through the programmer PG 6.There is no slot restriction.

 主要特点有：1.循环周期短、处理速度高 2.指令集功能强大（包含350多条指令），可用于复杂功能 3.产品设计紧凑，可用于空间有限的场合 4.模块化结构，设计更加灵活 5.可在恶劣的工业条件下使用。

The main characteristic is 1: 1.The cycle period is short and the processing speed is 2.Instruction set is powerful (contains more than 350 instructions) and can be used for complex functions.Compact product design, can be used in limited space for the occasion 4.Modular structure, more flexible design 5.It can be used in bad industrial conditions.

2.  变频器

变频器采用台达的产品，是电力和自动化技术领域的领导厂商。

变频器的特点有：体积小，重量轻，安装和使用方便，方便安装，调速性能稳定，过载能力强，低速力矩大。

Frequency converter uses Delta products, is the leading manufacturer of power and automation technology.The characteristics of inverter are: small volume, light weight, easy to install and use, easy to install, stable speed regulation performance, strong overload capacity, large low speed torque.

3.  低压电气

选用施耐德接触器，施耐德作为第一品牌，过硬的质量，享誉世界。

Use Schneider contactor, Schneider as the first brand, excellent quality, world-renowned.

 4.  研华工控机

采用研华工控机，研华科技是全球电子平台服务的领导厂商，研华在电子平台服务市场积累了丰富的经验，并引领工业发展方向，为全球用户提供全套硬件/软件/客户服务/全球后台支持和电子商务基础设施等解决方案。

The research and technology is the leading manufacturer of the global electronic platform service , which has accumulated rich experience in the service market of the electronic platform , and has led the industry development direction to provide a full set of solutions such as hardware / software / customer service / global background support and e - commerce infrastructure for global users .

产品特点： 1、研华工控机具有连续长时间工作能力。

2、研华工控机的机箱采用钢结构，有较高的防磁、防尘、防冲击的能力。

3、机箱内有专门电源，电源有较强的抗干扰能力。

4、研华工控机的机箱内有专用底板，底板上有PCI和ISA插槽。

5、采用便于安装的标准机箱。

Product characteristics: 1, Yanhua Industrial Control computer has the ability to work continuously for a long time.2. The computer case of Yanhua Industrial Control computer adopts steel structure, and has high magnetic, dustproof and shock proof ability.3, there is a special power supply in the chassis, the power supply has strong anti-interference ability.4, the PCI and ISA slots are provided in the case of the industrial control computer.5, adopt the standard machine box which is easy to install.

控制系统方案介绍Introduction to the control system

1） 根据机械系统的复杂性与特点，控制系统采用先进的计算机控制及工业网络技术实现四级控制：上位机程控－>控制台下位机程控－>控制台手控－>就近控制（柜控）。

1) according to the complexity and characteristics of the mechanical system, the control system adopts advanced computer control and industrial network technology to achieve four level control: host computer program control > control console lower computer program control > control console control > near control (cabinet control).

 2） 上位机（高性能、高可靠性工控机）采用主控制系统， 由工业控制计算机（上位机）与可编程控制器（下位机）组成。

下位机采用工业控制的可编程控制器（PLC）做为设备专用控制器。它与工控机之间采用工业以太网通讯，使用TCP/IP数据传输协议，不需要协议转换器和适配器，发送和接受数据包的的时间延迟很短，数据传输速率为100Mbps。使专用控制器与直接控制器相连，可实现快速、精确控制。

The upper computer (high performance, high reliability industrial control computer) adopts the main control system, which is composed of industrial control computer (upper computer) and programmable controller (lower computer).

The lower computer adopts the industrial control programmable controller (PLC) as the equipment special controller.It uses industrial Ethernet to communicate with industrial computer, uses TCP/IP data transfer protocol, does not need protocol converter and adapter, the time delay of sending and receiving data packet is very short, the data transmission rate is 100Mbps.The special controller is connected with the direct controller and can be controlled quickly and accurately.

  2）系统中央处理单元采用modbus工业现场总线，与分布式现场从站和变频器通讯，数据传输速率可达到12Mbps，完全满足项目的控制要求。现场设备根据主/从原理提供输出数据和输入数据到主控制器。

 the central processing unit of the system adopts the modbus industrial field bus, communicates with the distributed slave station and the frequency converter, and the data transmission rate can reach 12 Mbpss, which fully meets the control requirements of the project.The field equipment provides output data and input data to the master controller according to the master / slave principle.

3） 采用分布式控制方案，主控制器与直接控制器采用DP通讯实现通讯控制，其特点是数据传输速度快，某台设备故障，不影响其他设备的运行。主控制器由两级控制（工控机加PLC）完成，主控制器PLC加远控模块，实现系统的程控、集控、单控功能。设备可靠性高，维护简便，控制功能完善。

The distributed control scheme is adopted, the main controller and the direct controller communicate with each other to realize the communication control. The characteristics of the communication control are the high speed of data transmission and the failure of one equipment, which does not affect the operation of other equipments.The main controller is completed by two-level control (industrial control computer plus PLC), and the main controller PLC plus remote control module, which realizes the program control, centralized control and single control function of the system.High reliability, simple maintenance and perfect control function.

1） 行程及速度检测采用编码器，使系统构成了全数字控制系统，提高了系统的控制精度，系统具有良好的重复定位精度。

The whole digital control system is made up of the encoder to measure the stroke and speed, and the control precision of the system is improved, and the system has a good precision of repeated positioning.

2） 控制系统设有主控制台和控制柜。主控制台是系统的核心，通过上位机（PC）、下位机（PLC）、触摸显示屏、控制按键实现对全系统的设备协调；数据采集、显示、交换、存储、备份、响应、控制指令发送、设备操作等诸多功能。控制台具备自动控制和手动控制功能。控制柜内配有柜控操作键盘和按键，可直接手动操作各机械设备。

The control system has main console and control cabinet.The main console is the core of the system, which realizes the coordination of the whole system through PC, PLC, touch display screen, control keys, data acquisition, display, exchange, storage, backup, response, control command sending, data acquisition, display, exchange, storage, backup, response, control command sending, data acquisition, display, exchange, storage, backup, response, control command sending,Equipment operation and many other functions.The console has automatic control and manual control.Control cabinet equipped with cabinet operation keyboard and keystrokes, can be directly manual operation of mechanical equipment.

   7） 系统采用一对一的变频控制方式，此系统可以达到每台葫芦单独具有缓升缓降功能，从而做到葫芦防颤。每台葫芦可以单独调速，额外多一道变频负责总切换，通过PLC程序，当任何一台葫芦变频出现故障无法恢复时，可以任意切换至备用变频器继续使用。

The system adopts one-to-one frequency conversion control mode, this system can achieve each gourd has the function of slow rise and drop separately, so that the gourd can prevent tremor.Each gourd can be adjusted separately, with extra frequency conversion in charge of total switching. By PLC program, when any of the gourd frequency conversion failure can not be recovered, it can be switched to the backup frequency converter to continue to use.

8）每台葫芦配备两套手动控制，控制台和强电柜均配手动按扭。

 each gourd is equipped with two sets of manual control, console and power cabinet are equipped with manual torsion.

 主控制台Main console

主控制台用于对整个机械设备进行集中操作，是控制与操作系统的管理中心。主控制台除了具有对剧院内所有机械设备进行控制与操作的功能（如预选择、运动参数设定、设备编组、场景运行、场景序列运行、手动介入功能等），还提供系统管理、维护和根据演出过程需要而附带的工程组态功能。主控制台安装有LCD显示器、功能键盘、鼠标、一个宽视角触摸屏和手动介入操作装置，并留有与演出通讯和体育中心管理系统联网的标准接口。

The main console is used for the centralized operation of the whole mechanical equipment and is the management center of the control and operating system.The main console not only has the functions of controlling and operating all the mechanical equipments in the theatre (such as pre-selection, motion parameter setting, equipment marshalling, scene running, scene sequence running, manual intervention function, etc.), but also provides system management.Maintain and support engineering configuration functions as required by the performance process.The main console is equipped with a LCD display, a functional keyboard, a mouse, a wide viewing touch screen and a manual intervention device, with a standard interface for networking with the performance Communications and Sports Center Management system.

 紧急停机系统Emergency shutdown system

系统中使用急停链安全控制系统，将安全继电器用于急停系统，急停链与传统的急停系统最大的区别在于急停系统启动条件的监控，关键元器件的故障排除前，系统的启动将被禁止，可防止危险情况的再现。

The safety control system of emergency stop chain is used in the system, and the safety relay is used in the emergency stop system. The biggest difference between the emergency stop chain and the traditional emergency stop system lies in the monitoring of the startup conditions of the emergency stop system and before the troubleshooting of the key components.System activation will be disabled to prevent the recurrence of dangerous situations.

可附加功能Additional features

可以根据客户及现场功能需要，对每一路葫芦增加单路故障报警处理及反馈功能，更好地让使用方了解机械的工作状况，其中包括（变频超载堵转过流等故障，以及电机的松绳过载等），此功能如需增加，订货前需提前告知。

According to the needs of customers and on-site functions, we can add single fault alarm processing and feedback function to each gourd, so that the user can better understand the working condition of the machine, including (frequency conversion, overload plugging, turning flow, etc.)As well as the motor, such as loose rope overload, if this function needs to be increased, prior to ordering should be informed.

  控制系统可以实现运行记录功能：The control system can realize the function of running record

1） 每次运动的数据记录保存1) Data record-keeping for each movement

2） 用于发现复杂的错误2) To detect complex errors

3） 用于系统优化3) for system optimization

4） 监测每个驱动4) Monitoring each driver

• 所有输入输出信号All input and output signals

• 附加的内部信息Additional internal information

1） 错误统计资料1) Error Statistics

2） 数据存储在独立硬盘上2) Data is stored on separate hard drives

3） 通过调制解调器检查每个信号3) Check every signal through a modem

4） 进行故障分析，问题出现时提供帮助4) Provide fault analysis and help when problems arise

控制系统功能介绍Description of Control System Function

葫芦控制系统，对场内所有葫芦设备的驱动装置和现场传感器等实施运行控制和状态监视，并提供操作界面和操作方法；提供维护、诊断及检修手段等，以确保人员和设备的安全以及整个系统的正常工作。

The gourd control system controls and monitors the operation and status of the driving devices and field sensors of all the gourd equipment in the field, and provides the operation interface and operation methods, and provides the means of maintenance, diagnosis and maintenance, etc.To ensure the safety of personnel and equipment and the normal operation of the system.

  主控制台对整个网络系集中操作，是控制、操作、监测的管理中心；通过上位机（PC）、下位机（PLC）、触摸显示屏、控制按键实现对全系统的设备协调；数据采集、显示、交换、存储、备份、响应、控制指令发送、设备操作等诸多功能。控制台具备自动控制和手动控制功能。控制柜内配有柜控操作键盘和按键，可在脱离主控台的情况下直接手动设置、修改运行参数，操作各机械设备，是一种急操作方式且方便设备检修。

The main console has centralized operation to the whole network system, which is the management center of control, operation and monitoring; the equipment coordination of the whole system is realized by PC, PLC, touch display screen, control key, data acquisition, display, exchange, storage, data acquisition, display, exchange, storage, data acquisition, display, exchange and storage.Backup, response, control command sending, equipment operation and many other functions.The console has automatic control and manual control.The control cabinet is equipped with the cabinet operation keyboard and keystroke, which can be set manually directly from the main control desk, modify the operation parameters, operate all kinds of machinery and equipment. It is a kind of urgent operation mode and is convenient for the maintenance of the equipment.

显示及监测功能：上位机液晶显示屏可模拟显示各机械设备的实际布置图，实时显示设备实际运行状态、运行速度、运行位置、限位状况、故障信息，参数设定对话框、设备预设参数（如设定速度、目标位置、延迟启动时间等）；触摸显示屏显示受控机械设备的各项参数和控制系统的运行信息；控制台台面按键指示灯可显示控制方式、各设备当前运行状态及故障告警；可编程控制器各模块可显示与此模块相关的控制点状态；各变频器均可显示其自身运行和故障状况。

Display and monitor function: LCD can simulate and display the actual layout of each mechanical equipment, real-time display the actual running state, running speed, running position, limit status, fault information, parameter setting dialog box,The preset parameters of the device (such as setting speed, target position, delay start time, etc.); the touch display screen displays the parameters of the controlled mechanical equipment and the operation information of the control system; the console table key indicator lamp can display the control mode,The current operation state and fault alarm of each device; each module of programmable controller can display the state of control point related to this module; each frequency converter can display its own operation and fault condition

控制系统可以提供所有机械的全功能控制与操作，包括单体设备的控制、设备联锁、设备状态监视、预选择设备、设定运动参数、编组运行、场景记忆、场景序列、故障诊断、系统维护等。主要操作以屏幕窗口、图形、表格方式结合功能键盘或鼠标，并有适当的手动介入功能；可灵活进行返回、重复、跳跃和连续运行等操作。

The control system can provide the full function control and operation of all machinery, including single equipment control, equipment interlock, equipment condition monitoring, preselect equipment, set motion parameters, marshalling operation, scene memory, scene sequence, fault diagnosis, etc.System maintenance etc.The main operation is to screen windows, graphics, tables combined with functional keyboard or mouse, with appropriate manual intervention function; can be flexible to return, repeat, jump and continuous operation.

控制系统硬件及软件组合所形成的功能，包括预选择设备、设备运动参数的设定、编组运行、场景记忆、场景序列以及手动介入功能等。控制显示清楚，在整个控制系统中对所有设备,操作保持绝对一致，同时控制系统的操作是安全的、准确的、实时的， 所有操作台都能对被控设备进行预选择和运动参数的设定，并提供设备状态的清晰指示，当所有联锁和安全条件都满足时，预选的设备动作才可以执行；当要完成多个设备或设备组顺序动作时，可以先设定各独立的设备运动，再记录为设备组；只有在上一个设备或设备组动作完成后，才可以启动下一个。

The hardware and software of control system is formed by the combination of function, including pre selection of equipment, equipment parameters setting, marshalling operation, scene memory, scene sequence and manual intervention. The control function showed clearly in the whole control system for all equipment operation to maintain absolute consistent, and the operation of the control system is safe and accurate. The real-time operation, all stations can be pre selection and motion parameters of the controlled equipment set, and provide a clear indication of the state of the equipment, and safety interlock when all conditions are met, the equipment can perform the preselected action; when multiple devices or equipment to complete the order of group action, can set the independent movement of equipment, and recording equipment group; only in a device or group of devices action is completed, can start the next one.

设备运行编组分类：Device running group classification:

锁定型编组：吊挂或运载的场景需要固定连接到多个电动葫芦设备上时，该组中所有的电动葫芦设备必须以相同的速度同时运行并移动相同的距离。

Lock type marshalling: when a hoisting or carrying scenario needs to be permanently connected to multiple electric hoist devices, all electric hoist devices in the group must run at the same speed and move the same distance at the same time.

安全型编组：用于控制速度、距离等参数组合，复杂设备组的运行，操作的失误将导致场景及设备碰撞或损坏等危险情况。系统规定更高的操作权限，系统必须高速监控该组中所有运行设备的速度和位置，当该组中的任一设备没有按照预设定或计算出的速度曲线运行，或者速度或位置偏差超出了系统允许的误差范围时，系统必须立即停止该组内所有设备的运行，系统发出的停止命令是紧急停机命令(EMS)，以免损坏设备、场景和发生危险情况。

Safety formation: used to control the combination of speed, distance and other parameters, the operation of complex equipment group, operation errors will lead to the scene and equipment collision or damage and other dangerous situations.The system provides higher operating rights, and the system must monitor the speed and position of all the running devices in the group at high speed, when any of the devices in the group do not run according to the predetermined or calculated speed curve,Or if the speed or position deviation exceeds the allowable error range of the system, the system must immediately stop the operation of all the devices in the group. The stop command issued by the system is an emergency shutdown command to avoid damage to the equipment, scenarios and dangerous conditions.

联锁型编组：用于控制（按照顺序运动并有联锁关系）设备组的运行，当该组中任一设备的运动顺序不符合联锁关系或故障时，系统立即停止该组内所有设备的运行，系统发出的停止命令是紧急停机命令(EMS)，以免损坏设备和发生危险情况。

Interlocking formation: used to control the operation of a group of devices (moving sequentially and interlocking). When the movement order of any of the devices in the group does not conform to the interlocking relationship or failure, the system immediately stops all the devices in the group.The stop command issued by the system is an emergency shutdown command to avoid damage to equipment and dangerous conditions.

自由型编组：用于控制相互之间独立的多个设备的联合运行，适用于这种情况（需要经常调用多个设备同时运行）。自由型编组中允许各设备的运行独立于其它设备，按照已定的速度图和动作距离来运行，当该组中任一设备的速度或位置偏差超出系统允许的误差范围时，系统发出针对单个设备的停止命令，而其它正常运行的设备不受任何影响。

Free-form marshalling: used to control the joint operation of multiple devices that are independent of each other. This applies in this case (multiple devices are often called to run at the same time).In free-form marshalling, each device is allowed to run independently of other devices, running according to a given speed chart and action distance, when the speed or position deviation of any of the devices in the group exceeds the range of errors allowed by the system,The system issues a stop command for a single device without any impact on the other operating devices.

控制系统的软件满足可靠性、实时性、使用灵活性、可管理性和容错性等工业控制软件的基本要求，具有以下特点：

The software of the control system meets the basic requirements of the industrial control software such as reliability, real-time, flexibility of use, manageability and fault-tolerance. It has the following characteristics:

可靠性：系统运行稳定、性能优良，要达到工业级的平均无故障工作时间要求，控制技术和软件技术达到国际先进水平，不会出现造成设备损坏、人员伤亡的故障。

Reliability: the system runs stably and has excellent performance. It is required to achieve the industrial average failure free working time requirement. The control technology and software technology reach the international advanced level, and there will be no equipment damage or casualties.

实时性：满足控制系统的实时性要求。Real-time: to meet the real-time requirements of the control system.

使用灵活性：软件系统基于图形用户接口，直观、形象，易于操作，可以实时动态显示控制对象的各种状态、参数及故障报警信息。运动设定时的操作方式可以是键盘操作结合鼠标点击画面的方式，运动控制操作采用安全操纵杆或专用操作单元。

Use flexibility: software system based on graphical user interface, intuitive, visual, easy to operate, can real-time dynamic display of the control object of various states, parameters and fault alarm information.The operation mode of motion setting timing can be keyboard operation combined with mouse click screen, and motion control operation adopts safe joystick or special operation unit.

可管理性：软件易于修改，易于管理。通过整合企业内部的控制系统和管理系统，统一规划，统一管理，实现它们之间的无缝连接，做到数据交换，数据共享，实现整个剧场的信息化管理。

Manageability: software is easy to modify and easy to manage.Through the integration of internal control system and management system, unified planning, unified management, the realization of seamless connection between them, data exchange, data sharing, the realization of the entire theater of information management.

容错性：即使操作失误也不会对系统造成影响，实现无失误操作。

Fault tolerance: even if the operation error will not affect the system, the implementation of error-free operation.

控制系统的操作系统具有多画面切换功能，可以察看任意编组、任意分区、全景及数据。画面清晰、直观、形象，并能区分编组和未编组，运行和停止等状态，编组运行的设备显示醒目。

The operating system of the control system has the function of multi-picture switching. It can view any grouping, any partition, panorama and data.The picture is clear, intuitive, visual, and can distinguish between marshalling and unmarshalling, running and stopping, etc.

数据刷新没有明显的延迟。编组运行设备的数据醒目。发生故障时实时弹出故障报警信息，故障报警信息的显示突出、醒目。所有的文字信息可以通过设置在中、英文之间切换。

There is no significant delay in data refresh.The data of the marshalling running equipment is eye-catching.When the fault occurs, the fault alarm information appears in real time, and the display of the fault alarm information is prominent and eye-catching.All text information can be set between Chinese and English.

控制系统的安全可靠性Safety and reliability of control systems

系统安全保护措施 System security measures

设备升降限位：设备升降时有行程开关,行程开关使电机停止运行；检测设备到达行程开关位置则不允许再向极限外方向运行。极限开关的信号不送入计算机，直接切断电机的电源并使制动器动作。

Equipment lifting limit: when the equipment is up and down there is a stroke switch, the stroke switch makes the motor stop running; the detection equipment to the position of the stroke switch is not allowed to run in the limit direction.The signal of the limit switch is not sent to the computer, and the power supply of the motor is cut off directly and the brake is operated.

所有设备均设置有超程保护开关，在行程控制失灵时起作用，强制断开电机主回路，防止设备损坏和事故发生。

All the equipments are equipped with over-range protection switch, which can act when the stroke control is out of order, force the main circuit of the motor to be disconnected, and prevent the equipment damage and accident.

葫芦运行高度采用实际高度显示，使操作者随时知道葫芦当前位置。葫芦运行高度设计为18米（可根据用户要求重新设定运行高度）。

The running height of the gourd is displayed by the actual height so that the operator knows the current position of the gourd at any time.The running height of the gourd is designed to be 18 meters (the operating height can be reset according to the requirements of the user.

系统在控制台设置紧急停机装置，充分保障设备可靠运行和人员安全。

The system is equipped with emergency shutdown device in the console to ensure the reliable operation of the equipment and the safety of personnel.

系统禁止操作人员对软件核心文件的访问，对软件调用产生的用户文件用密码的方式做有效的保护。

The system forbids the operator from accessing the core files of the software, and effectively protects the user files generated by the software calls by the way of password.

为保证控制系统整体性能优良，系统主要电气元器件均选用了高 质量的进口产品或合资产品。

In order to ensure the overall performance of the control system is good, the main electrical components of the system choose high quality imported products or joint venture products.

这些产品全部符合多项国际标准和国家标准，均适宜在工业现场恶劣环境中使用，自身具有极好的性能和优势。整个控制系统的设计兼顾了先进性、可靠性和经济性原则，最大限度发挥设备功能，使系统具有最好的性能价格比。

All of these products meet many international and national standards and are suitable for use in the harsh industrial environment. The design of the whole control system takes into account the principles of progressiveness, reliability and economy, and makes the system have the best performance price ratio.

安全性设计贯穿整个控制系统，从核心控制器到单体设备的控制设计贯彻始终。

The security design runs through the whole control system, from the core controller to the monomer equipment control design is carried through。

1） 控制系统根据机械项目的特点，内置完备的设备运行实时监测与联锁功能，设备运行控制安全可靠。

1) According to the characteristics of the mechanical project, the control system has the function of real-time monitoring and interlock, and the control of the equipment is safe and reliable.

2） 控制系统的设计符合我国相关标准，并参照欧洲严格的安全标准要求。急停系统结合 EN 418标准的要求进行设计，电路安全部分参照 EN 60204-1标准要求进行设计。

  The control system is designed in accordance with the relevant standards of our country and in accordance with strict European safety standards. The emergency stop system is designed according to the requirements of EN 418 standard, and the circuit safety part is designed according to the requirements of EN 60204-1 standard.

3） 系统具有过载、限流、短路保护功能； 

The system has the functions of overload, current limiting and short circuit protection.

4） 在各种控制方式转换及误操作时，系统具备自动识辨、保护功能；  The system has the function of automatic identification and protection when all kinds of control modes are converted and mishandled;

5） 具有故障诊断、显示、报警及故障自处理功能； 

has the function of fault diagnosis, display, alarm and fault processing;

6） 系统采用优质、高可靠性设备及元器件，使系统硬件性能更加可靠；The system adopts high quality and high reliability equipment and components to make the system hardware performance more reliable;

7） 系统软件经过严格测试及诸多工程的实践考验，认真烤机，保证系统软件的可靠性； The system software has passed the rigorous test and many practical tests of the project, and the baking machine is serious to ensure the reliability of the system software;

8） 所有电缆采用阻燃电缆，电缆管线按强弱电严格区分，可靠接地，避免线路干扰； All cables are flame retardant, and the cable lines are strictly separated by strong or weak power and are grounded reliably to avoid line interference;

9） 紧急停机系统，任一个急停按钮或极限开关的动作会触发多条急线路，每条线路都针对本工程中不同类型的设备进行设计；在控制系统安装调试后，这些电路的控制参数最终得到整定。控制系统同时监控各紧急停机按钮的状态。紧急停机系统由紧急停机按钮本身的扭松机构取消紧急停机状态。控制系统在设计时考虑了紧急停机状态的取消本身不能引起任何设备运动，所有设备在按正常操作程序重新启动之前都将保持停机状态。任何时候和任何情况下，只要操作控制系统中任何一个紧急停机按钮或单体设备的极限开关，急线路都将启动。保证设备在任何区域启动紧急停机系统都将使所有正在运动中的机械设备安全而迅速的停机并断电。Emergency stop system, any action of the stop button or limit switch will trigger multiple emergency lines, each line is designed for the different types of equipment in the project; After installation and debugging of the control system, the control parameters of these circuits are finally fixed. The control system simultaneously monitors the state of each emergency stop button. Emergency stop system by the emergency stop button itself twisted mechanism to cancel emergency stop. The control system is designed to take into account that the cancellation of the emergency downtime itself can not cause any movement of the equipment, all of which will remain down until restarted in accordance with normal operating procedures. Any emergency stop button in the operating control system or any single device limit switch will be activated at any time and in any case. Ensuring that an emergency shutdown system is activated in any area of the stage will allow all moving machinery to shut down safely and quickly and shut down power.

数字控制系统主要特点有：The main features of the digital control system are:

1. 由于采用模块化结构，减少了现场布线的工作量；   Because of the modular structure, the workload of field cabling was reduced.

2. 高可靠的现场总线技术，确保系统通信的安全可靠；High reliable fieldbus technology to ensure the safety and reliability of system communication

3.  多重故障诊断措施，确保系统运行的安全可靠； 精确的定位精度，定位误差小； 高可靠性的传感技术，在任何恶劣的环境下都无需维护； 大容量的场景设置及集控设置，确保任意复杂的场景组合的需要； 操作方便，使用简单，采用传统控制台和计算机相结合方式，二者可分别控制，互不影响； 图形化的操作界面，使用非常简便。 三重限位保护措施，杜绝电动葫芦冲顶故障的发生。 

Multiple fault diagnosis measures to ensure the safety and reliability of the system operation; accurate positioning accuracy, small positioning error; high reliability sensing technology, in any harsh environment without maintenance; large capacity of scene setting and centralized control settings,To ensure the need of any complex scene combination; easy to operate, simple to use, using the traditional console and computer combined mode, the two can be controlled separately, not affect each other; graphical operation interface, very easy to use.Triple limit protection measures to prevent the occurrence of electric hoist topping fault.

数字式葫芦控制系统的主要功能有：The main functions of the digital hyacinth control system are:

1. 在线路行程上的任何位置设置上限位置和下限位置； 在线路行程上的任何位置设置单一自由定位位置； 控制任何一个线路的上行、下行、定位和停止；控制任何一个线路的上限到位、下限到位和定位点到位的停止；可以在一场演出中设置任意个场景的线路定位设计；

1.Setting upper and lower limit position at any position on line stroke, setting single free position at any position on line stroke, controlling uplink, downlink, positioning and stopping of any line;Controlling the stop of the upper limit, lower limit and position point of any line, and setting up the line location design of any scene in a performance.

2. 在每个场景设计中，可以分别设置每个线路的不同的定位位置；In each scene design, the location of each line can be set up separately.

3.  可以对已经设计好的场景内容进行修改； 

You can modify the content of a scenario that has already been designed

4. 在使用中，可以按照任意的场景顺序控制线路位置；

In use, the line position can be controlled according to any scene sequence;

二．系统构成及流程

System Composition and Process

2.1  数字式控制系统构成：Digital control system composition:

     本系统主要由五大部分构成：主控计算机，台式操作台、PLC集控柜，电动葫芦主控柜，电动葫芦控制箱。系统结构框图如图1所示：This system is mainly composed of five parts: main control computer, PLC centralized control cabinet, electric hoist main control cabinet, electric hoist control box.The block diagram of the system is shown in figure 1

2.2  现场总线集散式控制系统说明Description of Fieldbus Centralized Control System

PLC集控柜是系统的中心枢纽 ，台式操作台和主控计算机通过串行总线接在PLC集控柜上，PLC集控柜通过现场总线与电动葫芦主控柜相连。PLC集控柜接受上位机发送来的控置信息，存储在本地大容量的电子盘中。同时，将正在运行的葫芦位置及状态信息传送给主控计算机，在主控计算机上显示出来。

The PLC centralized control cabinet is the central hub of the system. The platform and the main control computer are connected to the PLC centralized control cabinet through the serial bus. The PLC centralized control cabinet is connected with the electric hoist main control cabinet through the field bus. The PLC centralized control cabinet receives the control information from the upper computer.Stored in local large capacity electronic disk.At the same time, the position and status information of the running gourd is transmitted to the master computer and displayed on the master computer.

现场总线集散式（电动葫芦控制系统）的最大特点为：系统采用了全分布式结构。将控制器和执行机构做成一体化装置。这样，使现场线缆使用降至最低，大大减小了现场施工的难度，提高了系统的可靠性。 Field bus distributed (electric hoist control system) the biggest feature is: the system adopts distributed structure. The controller and actuator into integration device. Thus, the cable is reduced to the minimum, greatly reduces the construction difficulty, improves the reliability of the system.

 分布式电动葫芦采集控制箱为分布式控制器的核心，它接受传感器采集过来的位置信息，及控制台发送过来的控制信息，经过运算后通过现场总线传送给控制台，控制台将相应数据送至后台PC进行显示。同时，当运行到设定位置后，通过PLC控制变频器进行相应的动作。

The distributed electric hoist collection control box is the core of the distributed controller. It receives the position information collected by the sensor and the control information sent by the console. After calculation, it is transmitted to the console through the field bus.The console sends the corresponding data to the background PC for display.At the same time, when running to a set position, the PLC control inverter to carry out the corresponding actions.

三．操作说明Operational instructions

1. 系统进入System entry.

1.1  打开电源，操作台上的电源灯亮，手自动旋钮选择到自动位置，触摸屏上电，此时系统会出现如图所示的登录界面，如下所示。

 Turn on the power, the power on the console is lit, the hand knob is automatically selected to the automatic position, the touch screen is powered, and the system will appear the login interface shown in the diagram, as follows

1.2  点击“进入系统”按钮，将进入操作界面，如下图，封页上有两个大类，八个按钮，点击后可进入相应的操作页面。以下分别介绍。

Click the "enter the system" button to enter the operating interface, as shown below, on the cover page there are two large classes, eight buttons, click on the corresponding operation page. They are described below.

2. 控制选择 Control Selection

2.1 控制选择项，本自动系统分为三种控制方式：摇杆控制方式，自动定位控制方式，集中场景控制方式，当使用时，可以任意选择一种控制方式。

The automatic system is divided into three control modes: rocker control mode, automatic location control mode, centralized scene control mode, when used, one control mode can be chosen at will.

2.2  摇杆控制方式：Rocker control mode:

点击，如下图

Click Figure below

半自动操作的流程是：The procedures for semi-automatic rocker operation are:

1.点击右上角的绿色启动按钮，在按钮下方出现半自动状态字样，表示系统在半自动运行状态。Click the green start button in the upper right corner,At the bottom of the button appears the semi-automatic state, indicating the system in the semi-automatic state of operation.

2.如果使用按钮，显示相应的号，移动摇杆，就可以控制葫芦的升降。If you use a button, display the corresponding number, move the rocker, you can control the hoist's rise and fall.

 2.3  自动定位控制方式：Automatic location control:

点击按钮，如下图：

Click button，See figure below:

自动操作的流程是：The automatic procedure is:

1.点击右上角的绿色启动按钮，在按钮下方出现自动状态字样，表示系统在自动运行状态。

Click on the green start in the upper right corner button，An automatic state word appears below the button to indicate that the system is running automatically.

2.定位葫芦：Position Gourd:

在定位按钮上方的输入框中，输入葫芦要定位的高度，点击序号按钮，在显示区显示杆号，摇动摇杆网上，葫芦将自动到达定位的高度。

In the input box above the positioning button, enter the height of the Gourd to position, click the serial number button, show the bar number in the display area, shake the rocker net, the Gourd will automatically reach the location height.

3.定位中途的停止：Halfway through location:

如果在定位过程中，想立刻停止葫芦运行，往下摇动摇杆，葫芦将停止运行。

If, during the positioning process, you want to stop the Gourd running immediately and shake the rocker down, the Gourd will stop running.

2.4  集中场景控制方式：Centralized scene control:

点击按钮，如下图所示，本功能最多支持36路葫芦同时运行。Click

 button，As shown in the diagram below, this feature supports up to 36 parallel operation of the hyacinth.

集中控制操作的流程是：The process of centralized control operations is:

2.4.1 编辑场景Edit Scene

1.点击按钮，将会出现场景编辑页面，最多可以保存48个场景。

Click button，Scene editing pages will appear, with up to 48 scenes saved.

2.场景编辑，将使用的葫芦号输入编组中，设置好高度，点击下方存场景的任何一个场景号，比如中。Scene editor, set the height of the hyacinth number used in the input group and click on any scene number in the scene below，such as in。

注意：如果只要用到2路葫芦，其他没有用到的1路编组中序号设置为0号，否则，将会发生故障。Note: If only use 2-way Gourd, other unused 1-way marshalling set the serial number to 0, otherwise, will happen.

2.4.1运行场景Run Scene

1.点击右上角的绿色启动按钮，在按钮下方出现集中状态字样，表示系统在集中控制状态。

Click on the green start in the upper right corner button，At the bottom of the button, the word "centralized state" appears, indicating that the system is centrally controlled.

2.调用场景：Call scenario:

点击调用场景按钮, ,显示场景运行界面，如下图。

Click the call scene button, ，Displays the scene running interface, as shown below.

点击场景1，，如下，会有显示：

Click Scene 1，as follows，There will be a scene 1 showing；

3.启动运行场景：调用场景完成后，摇动摇杆向上，葫芦将会根据设定的高度自动运行，在到达设定高度后，将自动停止。

Launch scenario: When the call scenario is complete, the shaker will move up, and the Gourd will run automatically according to the set height, and will stop automatically upon reaching the set height.

4.停止场景：如果在运行过程中，摇动摇杆向下，本场景运行停止，又可以进行下一个场景的运行。

Stop Scene: If you shake the rocker down during operation, this scene will stop and you can run the next scene.

3. 参数设定Parameter Settings

参数设定由高度修正，限位设定，脉冲设定三部分组成。下面逐一介绍参数设定的作用。Parameter setting consists of height correction, limit setting and pulse setting. The following is a breakdown of the function of parameter setting.

3.1  限位设定：Limit settings:

1.限位设定：本限位是冲顶保护，硬上下限位之外的第三级的保护功能。Limit setting: This limit is the protection of the top, the protection of the third level of the upper and lower limit.

2.点击限位设定按钮，将出现如下界面，在杆号对应的输入框中，设定葫芦运行的上限位和下限位的高度。Click on the limit setting button and the following interface will appear. In the input box for the bar number, set the height of the upper and lower limits of the Gourd.

3.设定的原则是：上限位的值小于硬上限的值，下限位的值大于硬下限的值。The principle is that the value of the upper limit bit is less than the value of the hard limit, and the value of the lower limit is greater than the value of the hard lower limit.

3.2  高度修正：Height correction:

1.高度修正：此设置是为葫芦设置基准点，一般由专业人员调试完毕后，除了专业人员，此值不可随意更改。Height correction: This setting is set for Gourd datum, generally by the professional after debugging, except the professional, this value can not be changed at will.

3.3  脉冲设定：此项由专业人员调试设定，操作人员不可随意更改，否则将会发生错误。Pulse Settings: This option is set by a professional, and the operator is not allowed to change it, otherwise an error will occur.

四．其他事项Other matters

1.  首先要打开自动控制台电源，如果需要用手动控制，将手动/自动开关切换到手动位置，方可操作手动台。切换到自动位置，方可操作自动台。First, turn on the automatic console power source. If manual control is required, switch the manual / automatic switch to the manual position before operating the manual desk. Switch to automatic position before operating the automatic desk.

2.  在操作前，必须启动控制台的启动按钮，启动电机总电源。Before operation, the starting button of the console must be activated to start the total power supply of the motor.

3.  如果电脑无法读取各葫芦数据，此时，应该检查电脑和控制台的通信线是否连接好。If the computer can not read the data, at this time, should check the computer and console communication lines connected.

4.  使用电脑操作时，控制台必须处于自动工作模式。编场必须在电脑上运行。When operating on a computer, the console must be in automatic working mode. The marshalling must run on the computer.

5.  在每次使用之前，应对所有需要使用的葫芦进行检查，对需要精确定位的葫芦及位置值出现明显偏差的葫芦先进行一次修正。具体操作为：将葫芦手动降到低位，手动测出葫芦的位置。在操作软件的修正界面，将修正值设为实际测量值，并按下修正按钮修正。Before each use, all the gourds that need to be used should be checked, and the Gourd that need to be accurately located and the position of the value of a significant deviation of the Gourd is first corrected. Specific as: the Gourd manual down to a low, manual measurement of the location of the Gourd. At the modified interface of the operating software, set the modified value to the actual measured value and press the modified button to correct.

6.  在操作过程中，如果发现数据有明显偏差，或有异常响声，此时应该打开电机后罩盖，检查传感器是否脱落或有刮擦现象。In the course of operation, if the data is found to have obvious deviation, or abnormal noise, at this time should open the rear cover of the motor, check whether the sensor fall off or scratch phenomenon.

7.  如果设备长时间未使用，强电柜内会集灰。应定期用电吹风清除交流接触器上的灰尘。否则交流接触器触点会出现接触不良的现象。

If the equipment is not used for a long time, dust will be collected in the strong cabinet. Dust on AC contactors should be regularly removed with a hair dryer. Otherwise, the contact point of AC contactor will have bad contact.

8.  在演出过程中如果发现电动葫芦异常，应立即按下急停按钮，切断电机总电源。待问题处理完以后方可重新启动。If the electric hoist is found abnormal during the performance, the emergency stop button should be pressed immediately to cut off the motor's total power supply. After the problem is processed, it can be restarted.

 五．品牌配置Brand Configuration